Dr. VipinKumar Rajendra Pawar

Dr. VipinKumar Rajendra Pawar

PhD in Remote Sensing | EV & Avionics Architect | EV System Integration & validation | UDS | Diagnostics | Navigation | Telematics | ADAS | MATLAB/Simulink/ MBD | Li-ion Battery & BMS Expert

Research Excellence Award (2021) recipient with strong expertise in Automotive Embedded Systems, EV Architecture, ADAS, Navigation, and Telematics. Passionate about developing intelligent, safe, and sustainable mobility solutions.

EV Systems ADAS UDS & Diagnostics Navigation Telematics Li-ion BMS MATLAB/Simulink RTOS Embedded Linux

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Sunday, April 9, 2023

EV Automotive Power Distribution unit





An automotive power distribution unit (PDU) is a component that manages the electrical power supply to various systems and components in a vehicle. The PDU is responsible for receiving power from the battery and distributing it to different electrical subsystems, such as lighting, infotainment, power windows, and other systems. The PDU typically consists of fuses or circuit breakers, relays, and wiring connections that allow power to be routed to different parts of the vehicle. The fuses and circuit breakers protect the electrical system from overloading and short circuits, while the relays control the flow of power to different subsystems. Some modern PDUs are computer-controlled, allowing for more efficient management of power distribution and monitoring of system performance. They may also include features such as smart fuses, which can detect faults and shut off power to prevent damage to the system. Overall, the PDU plays an important role in ensuring the safe and reliable operation of the electrical system in a vehicle.


The formula for calculating the power distribution unit (PDU) in an electric vehicle (EV) depends on several factors, including the size of the battery, the voltage of the battery, and the power demands of the various electrical subsystems in the vehicle.

The PDU must be capable of handling the maximum power demands of all the subsystems in the vehicle, which can vary depending on the specific EV model and its features. Generally, the formula for calculating the PDU power rating in an EV is:

PDU Power Rating = Total Power Demand / Battery Voltage

Where the Total Power Demand is the sum of the power requirements of all the electrical subsystems in the vehicle, including the motor controller, battery management system, heating and cooling systems, infotainment, lighting, power windows, and other electrical components.

For example, if the total power demand of an EV is 50 kW and the battery voltage is 400 V, the PDU power rating would be:

PDU Power Rating = 50 kW / 400 V = 125 A

This means that the PDU must be able to handle a maximum current of 125 A to meet the power demands of all the subsystems in the vehicle.




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