The PDU must be capable of handling the maximum power demands of all the subsystems in the vehicle, which can vary depending on the specific EV model and its features. Generally, the formula for calculating the PDU power rating in an EV is:
PDU Power Rating = Total Power Demand / Battery Voltage
Where the Total Power Demand is the sum of the power requirements of all the electrical subsystems in the vehicle, including the motor controller, battery management system, heating and cooling systems, infotainment, lighting, power windows, and other electrical components.
For example, if the total power demand of an EV is 50 kW and the battery voltage is 400 V, the PDU power rating would be:
PDU Power Rating = 50 kW / 400 V = 125 A
This means that the PDU must be able to handle a maximum current of 125 A to meet the power demands of all the subsystems in the vehicle.